MWIR Laser Beam Profiling, 1.5–5.7 µm: Applications and How to Choose a Profiler

MWIR Laser Beam Profiler of IZAK Scientific

In short

  • MWIR lasers are demanding. Holmium (~2.1 µm), thulium (~2.0 µm) and Er:YAG (~2.94 µm) lasers in medicine, cutting and welding in industry, IR countermeasures and LIDAR in defense: high peak power, pulsed or CW.
  • The profiler must see both the peak and the edges. High dynamic range and a cooled detector capture the intense centre and the faint spill-over without saturating.
  • Eleven models, 1.5–5.7 µm. IZAK’s MWIR line runs from a cost-effective 320×256 model to a 2.95 MP model and a 1,004 Hz model with sub-frame rates up to 30,330 Hz.
  • Choose by five questions: wavelength, beam size, how fast the beam changes, power and dynamic range, and integration. The finder below does the first pass for you.
MWIR Laser Beam Profiler of IZAK Scientific
MWIR Laser Beam Profiler of IZAK Scientific

Why MWIR lasers need a dedicated beam profiler

Mid-wave infrared (MWIR) lasers, roughly 1.5 to 5.7 µm, are at work across medicine, industry and defense. Holmium (~2.1 µm), thulium (~2.0 µm) and Er:YAG (~2.94 µm) lasers are used in surgery; MWIR lasers cut and weld in industrial processing; and defense and aerospace programs use them for IR countermeasures and LIDAR. In all of these, beam profiling is essential for performance and for safety.

MWIR lasers often run at high peak power, in pulsed or CW mode. A beam profiler for them must capture both the intense central peak and the faint spill-over at the edges of the beam without saturating, so dynamic range matters [1]. MWIR sensors also need cooled detectors for sensitivity and low noise [1]. To meet these needs, IZAK Scientific has expanded its Laser Beam Profiler line to cover about 1.5–5.7 µm with the MWIR beam profiler family.

Key applications for MWIR beam profiling

01Medical and biomedical

Ho:YAG and thulium fiber lasers (~2.0 µm) for surgical cutting and lithotripsy; Er:YAG (~2.94 µm) for skin resurfacing, dental surgery and ophthalmology.

02Industrial manufacturing

MWIR lasers (~2–5 µm) for precision machining of plastics and glass, cutting and welding.

03Aerospace and defense

IR countermeasures and LIDAR/LADAR, including military test ranges with time-stamped measurements.

04Research and development

OPO design, quantum cascade laser characterization and MWIR entanglement for quantum imaging.

Medical and biomedical

Ho:YAG and thulium fiber lasers (~2.0 µm) are used for surgical cutting and lithotripsy, and Er:YAG lasers (~2.94 µm) for skin resurfacing, dental surgery and ophthalmology. A beam profiler verifies spot size, focus quality and energy distribution before and during use. The high peak power and pulse energy of these lasers call for a profiler with high dynamic range [1]. For complete medical laser test systems, see medical device development.

Industrial manufacturing

MWIR lasers (~2–5 µm) are used for precision machining of plastics and glass. Profilers monitor the mode structure and stability of the beam, so that cut widths and weld quality stay consistent. High-power systems need a profiler with cooling and attenuation features [2].

Aerospace and defense

MWIR lasers are used in IR countermeasures and LIDAR/LADAR. Profiling checks the beam shape and divergence against the design specification. Fast frame rates and trigger synchronization help track changes in pointing or pulsing, and on military test ranges measurements are time-stamped with IRIG-B.

Research and development

In the lab, MWIR profiling supports OPO design, quantum cascade laser (QCL) characterization and MWIR entanglement for quantum imaging (see nonlinear optics and its quantum impact). Researchers get real-time feedback on beam width, ellipticity and intensity profile. Older methods relied on scanning slits or pyroelectric devices; cooled MWIR cameras image 1.5–5 µm beams directly and enable single-shot 2D profiling of pulsed and CW lasers.

IZAK Scientific’s MWIR beam profiler line-up

All IZAK MWIR beam profilers use cooled focal-plane array detectors and come with IZAK’s analysis software. They offer snapshot acquisition, integrated attenuation and high-speed interfaces, and all models are available as variants on the Laser Beam Profiler product page.

ModelSpectral rangeResolution / pitchFrame rateBit depth / accuracyInterfaces and syncAttenuation
MWIR-13.7–4.8 µm320×256 (0.08 MP)Up to 75 Hz14-bitGigE; built-in cooler5-position filter wheel, 5-position aperture wheel
MWIR-23.7–4.8 µm320×256 (0.08 MP), high speed481 Hz full frame; higher with sub-windowing16-bit · ±1%GigE; 4 IN / 2 OUT TTL triggers; analog I/O5-position filter wheel, 5-position aperture wheel
MWIR-31.5–5.7 µm640×512 (0.33 MP) · 15 µm75 Hz14-bit · ±2%GigE7-position motorized ND filter wheel, 5-position aperture wheel
MWIR-41.5–5.7 µm640×512 (0.33 MP)Up to 151 Hz16-bit · ±1%GigE, optional Camera Link; 4 IN / 2 OUT triggers; analog signals7-position filter wheel, 5-position aperture wheel
MWIR-5 (flagship)1.5–5.7 µm640×512 (0.33 MP)Up to 232 Hz16-bit · ±1%GigE and 10 GigE; dual Camera Link; IRIG-B time stamps7-position filter wheel, 5-position aperture wheel
MWIR-61.5–5.5 µm640×512 (0.33 MP) · 25 µmUp to 1,004 Hz; sub-frame up to 30,330 Hz14-bit · ±1%10 GigE7-position filter wheel, 5-position aperture wheel
MWIR-71.5–5.5 µm1280×1024 (1.3 MP) · 10 µmUp to 180 Hz; sub-frame up to 2,601 Hz–GigE, 10 GigE, Camera Link, HDMI; 4 IN / 2 OUT TTL; analog; IRIG-BMotorized 7-position filter wheel, 5-position aperture wheel
MWIR-81.5–5.5 µm640×512 (0.33 MP) · 20 µmUp to 622 Hz; sub-frame up to 3,343 Hz16-bit · ±1%10 GigE, Camera Link, HDMI; advanced syncMotorized 7-position filter wheel, 5-position aperture wheel
MWIR-91.5–5.5 µm1280×1024 (1.3 MP) · 10 µmUp to 180 Hz; high-speed mode up to 3,343 Hz16-bit · ±1%GigE, 10 GigE, Camera Link, HDMI; advanced triggersIntegrated attenuation
MWIR-103.5–4.8 µm1280×720 (0.92 MP) · 12 µmUp to 120 Hz; sub-frame up to 16,053 Hz14-bit · ±1%GigE, 10 GigE, dual Camera Link, HDMI–
MWIR-113.6–4.9 µm1920×1536 (2.95 MP)Up to 113 Hz; high-speed up to 2,493 Hz14-bit · ±1%10 GigE, HDMI; flexible trigger and analog sync–

Full frame = whole sensor; sub-frame = a smaller region of interest read out faster. MWIR-1 is the cost-effective entry model with a built-in cooler; MWIR-5 is the flagship model. Exact specifications and active areas for each variant are on the MWIR beam profiler page.

Software included with every model

Every MWIR model comes with the IZAK Beam Profiler software. It measures beam width and diameter, profile shape, ellipticity, centroid, divergence and more [1], shows the beam in 2D and 3D, and tracks changes over time so you can adjust the laser in real time. The motorized filter and aperture wheels adapt to the power level and beam size without manual intervention, which also protects the sensor.

IZAK laser beam profiler software displaying measured beam parameters
The IZAK Beam Profiler application: live beam image with the measured parameters.
Tool

Which MWIR profiler fits your laser?

Enter the wavelength, the beam diameter at the sensor and the frame rate you need. The finder lists the models that cover them and checks the beam against the sensor: at least 10 pixels across the beam, and no more than about one third of the sensor width.

Pixels across the beam = beam diameter ÷ pixel pitch. Sensor fill = beam diameter ÷ (horizontal pixels × pitch). Where the pitch is not published, we confirm the fit with you. To size the beam at the sensor, use the Gaussian Beam Calculator.

Selecting the right MWIR beam profiler

Five questions narrow the choice.

1. Wavelength coverage

For lasers at about 3.7–4.8 µm, such as quantum cascade lasers and other mid-IR sources in that band, the narrow-band MWIR-1 or MWIR-2 is a good fit. For 1.5–5.7 µm (Ho:YAG at 2.1 µm, Er:YAG at 2.9 µm, or lasers beyond 5 µm), choose a broadband model: MWIR-3, MWIR-4 or MWIR-5. MWIR-6 to MWIR-9 cover 1.5–5.5 µm, and the high-resolution MWIR-10 and MWIR-11 cover 3.5–4.8 µm and 3.6–4.9 µm.

2. Beam size and resolution

Infrared camera pixels are typically 15–30 µm, larger than in visible cameras. Beams of a few hundred microns therefore need a VGA (640×512) or higher-resolution model, so that enough pixels cover the beam. The QVGA (320×256) sensors of MWIR-1 and MWIR-2 may suffice for large beams. For the smallest beams, the 10–12 µm pitch of MWIR-7, MWIR-9 and MWIR-10 gives the most pixels across the beam.

3. Temporal dynamics

For slowly varying or CW beams, 75 Hz (MWIR-1, MWIR-3) is adequate. For pulse-to-pulse fluctuations and jitter, MWIR-2 (481 Hz full frame) is a strong choice, and MWIR-5 (232 Hz) gives fast monitoring with a large frame. For the highest speeds, MWIR-6 reaches 1,004 Hz full frame and 30,330 Hz in sub-frame mode, and MWIR-10 reaches 16,053 Hz in sub-frame mode.

4. Power and dynamic range

The 16-bit models (MWIR-2, MWIR-4, MWIR-5, MWIR-8 and MWIR-9) distinguish subtle intensity variations in high-power or high-contrast beams. MWIR-3 to MWIR-8 have a 7-position ND filter wheel, compared with 5 positions on MWIR-1 and MWIR-2, which helps avoid saturation. Higher dynamic range supports accurate, linear measurements [1].

5. Integration and advanced features

Any model connects to a PC over standard GigE for stand-alone lab use. MWIR-4 and MWIR-5 offer multiple trigger I/O lines; MWIR-5 adds 10 GigE, dual Camera Link and IRIG-B, which suits defense and aerospace work. MWIR-4 offers similar synchronization at lower cost, without the highest throughput, and MWIR-1, MWIR-2 and MWIR-3 suit simpler set-ups. MWIR-7 to MWIR-11 add HDMI output and 10 GigE for high data rates.

All IZAK profilers are delivered calibrated. If you are not sure which model fits, send us your laser specifications and we will match them to a model.

Customization and integration capabilities

Beyond the standard models, IZAK adapts the profiler to the application, as a stand-alone lab profiler or as part of a turnkey automated inspection system:

  • Software: tailored measurement workflows, custom output formats for existing QA systems, and automated pass/fail algorithms for production lines.
  • Optical attenuation: additional attenuation stages with ND filters and beam splitters.
  • Extra measurement modules: beam power, energy per pulse, and fast temporal pulse-shape measurement with a photodiode, integrated on the TriBeam Precision platform [2].
  • Inspection-system integration: temperature sensors, motion-control stages, data logging and reporting, and application-specific image processing. See electro-optical system design and development.

See the beam profiler in action

See demo – Basic operation of IZAK’s Beam Profiler application

See demo – Test and report feature

See demo – Fractional laser beam profiler feature

Engineering tool

Gaussian Beam CalculatorRayleigh range, divergence and beam size at any distance: check the beam diameter that will reach the MWIR sensor.
Open the calculator

Conclusion

MWIR lasers bring high peak powers, fast dynamics and wavelengths that ordinary cameras cannot see. With eleven MWIR models, high dynamic range, motorized attenuation and software built for test and QA, IZAK Scientific helps healthcare, manufacturing, defense and research teams measure these beams with confidence, and the wider IZAK line covers lasers from UV through LWIR [3]. All models are available as variants on the Laser Beam Profiler page, with specifications for comparison.

Related reading: The Essentials of Laser Beam Profiling, AI analytics for laser beam profiling and laser beam profiling across industries.

Which MWIR model fits your laser?Send the wavelength, power or pulse energy, beam size and frame rate. An engineer replies with a model and attenuation proposal.

References. [1] IZAK Scientific, Laser Beam Profiler selection guide. [2] IZAK Scientific, TriBeam Precision. [3] IZAK Scientific, Illuminating Precision: laser beam profiling across industries.

Frequently asked questions

QWhich wavelengths does an MWIR beam profiler cover?
IZAK’s MWIR line covers about 1.5–5.7 µm. The broadband MWIR-3, MWIR-4 and MWIR-5 cover the full 1.5–5.7 µm, MWIR-6 to MWIR-9 cover 1.5–5.5 µm, and the narrow-band and high-resolution models cover about 3.5–4.9 µm.
QCan I profile a 2 µm thulium or holmium laser?
Yes. Thulium (~2.0 µm) and holmium (~2.1 µm) lasers fall inside the broadband MWIR models (1.5–5.7 µm). Up to 2.05 µm the SWIR beam profiler is also an option, so the choice depends on beam size, power and frame rate.
QWhy do MWIR profilers need high dynamic range and attenuation?
MWIR lasers often have high peak power. The profiler must record the bright centre and the faint edges of the beam without saturating, so 16-bit models and motorized ND filter and aperture wheels are used to keep the sensor in its linear range.
>Tzachi Sabati Tzachi Sabati
CEO, IZAK Scientific
Physicist specializing in photonics and quantum technologies, with deep expertise in quantum sensors and advanced optical systems. Leads the Advanced Quantum Lab course at the Technion, bridging academic excellence with industry innovation. At IZAK Scientific, provides cutting-edge photonics-based solutions, developing customized inspection and sensing systems for R&D and production. Passionate about advancing quantum sensing applications and integrating novel technologies to meet industry needs.

 

Skip to content